Electrical

MechTRIX Systems

1. Cables –

Various Core Electrical Cables are designed for reliable power transmission, control, and signal applications in industrial environments. These cables are manufactured using high-quality copper or aluminum conductors with PVC/XLPE/TRS insulation to ensure electrical safety, mechanical strength, and long service life.

Available in single-core, double-core, triple-core, and multi-core configurations, these cables are suitable for use in electrical panels, machinery wiring, control systems, and heavy industrial installations including steel plants and process industries.

Technical Specifications –

  • Type : Single Core Cable, Double Core Cable, Triple Core Cable, Multi Core Cable
  • Conductor Material: Electrolytic Grade Annealed Copper / Aluminum
  • Conductor Construction: Solid / Stranded (as per IS standard)
  • Insulation: PVC / FR / FRLS / XLPE/TRS
  • Voltage Grade: 1100 V (1.1 kV) Higher voltage on request
  • Core Identification : Colour coded insulation for easy identification
  • Sheath : PVC outer sheath, industrial grade
  • Temperature Rating: Operating: –10°C to +70°C (PVC)
  • Standards : IS 694 / IS 1554 / IEC standards (as applicable)
  • Flame Retardance: Flame Retardant / Low Smoke (optional)
  • Flexibility: Medium to high flexibility suitable for panel and field Wiring.

2. Ac Box, Mcb Box, Panel Board, Junction Box, Db Box, Busbar, Industrial Plug-socket Box –

AC Box, MCB Box, Panel Board, Junction Box, Distribution Board (DB), Busbar System, and Industrial Plug–Socket Box are essential components used for safe power distribution, control, and protection in industrial and commercial electrical installations.

These products are designed to house electrical switching, protection, and connection devices in a secure and organized manner, ensuring reliable operation, ease of maintenance, and enhanced safety.

Manufactured using high-quality sheet steel or engineered insulating materials, these enclosures and accessories are suitable for heavy-duty industrial environments such as steel plants, rolling mills, power plants, cement plants, and infrastructure projects.

i. Construction –

  • Material: CRCA sheet steel / MS sheet / Engineering plastic (as applicable)
  • Thickness: 1.0 mm to 2.5 mm (metal enclosures)
  • Finish: Powder coated / epoxy coated
  • Color: Grey / Blue / White / as per requirement

ii. Electrical Ratings –

  • Voltage Rating: AC Boxes / DB / Panel Boards: up to 415V AC
  • Industrial Plug–Socket: 230V / 415V AC
  • Current Rating:  MCB / DB / Panel Board: 16A to 800A (as applicable)
  • Bus bar: As per current carrying capacity
  • Frequency: 50 Hz

iii. Protection & Safety –

  • Degree of Protection: IP43 / IP54 / IP65 (model dependent)
  • Earthing: Provided (for metal enclosures)
  • Insulation Resistance: > 5 MΩ

iv. Mounting –

  • Wall mounting / floor mounting / panel mounting
  • Indoor & outdoor installation options

3. Cable Glands-

Cable Glands are essential cable entry and sealing accessories used to provide secure cable termination, strain relief, and environmental protection in electrical panels, junction boxes, control panels, and industrial enclosures.
These glands ensure firm cable gripping, prevent cable pull-out, and protect against dust, moisture, oil, and vibration.

The range includes Brass Cable Glands for heavy-duty industrial applications and Rubber / PVC (Nylon) Cable Glands for general-purpose and light-duty electrical installations.

Technical Specifications –

  • Type : Brass Cable Glands, Rubber / PVC (Nylon) Cable Glands
  • Material :-
  • Brass Glands: Nickel-plated brass body with rubber sealing ring
  • Rubber / PVC Glands:  High-grade Nylon / PVC with elastomeric sealing
  • Thread Type : Metric (M), PG, NPT / BSP (as required)
  • Ingress Protection: IP65 / IP66 / IP67 (typical, depending on model)
  • Cable Range : Suitable for single-core and multi-core cables
  • Temperature Range : Rubber / PVC: –20°C to +80°C, Brass: –40°C to +100°C
  • Sealing : Compression sealing with neoprene / rubber gasket
  • Mounting : Panel mounting with lock nut
  • Finish: Natural Brass, Nickel Plated, Black / Grey (PVC type)
  • SIZE RANGE (Typical) : M12, M16, M20, M25, M32, M40, M50, M63, PG7 to PG48

4. Heavy Duty Dc Knife Switch –

(For Battery Charger & DC Power Systems)**

This Heavy Duty Knife Switch is specially designed for DC battery charger systems to provide safe and reliable isolation and switching of battery and charger circuits.

It is used to connect or disconnect the battery bank from the charger, load or DC distribution panel. The robust copper contacts and strong mechanical structure ensure low contact resistance, high current carrying capacity and long service life.

It is widely used in battery chargers, DC control panels, substations, UPS systems, and power plants.

Current Ratings Available –

  • RATING :- 63 Amp DC, 100 Amp DC, 160 Amp DC, 200 Amp DC, 250 Amp DC
  • Type: Manual-operated Knife Switch
  • Application:  Battery charger, DC systems, UPS, DC panels
  • Rated: current 63 A to 250 A DC
  • Rated: voltage Up to 220 V DC
  • Poles: Single Pole / Double Pole
  • Contact material: Electrolytic Copper / Silver plated copper
  • Handle: Heavy duty insulated handle
  • Base material: Heat resistant phenolic / epoxy insulation
  • Mounting Base: mounting with fixing holes
  • Contact resistance: Very low
  • Duty: Continuous duty
  • Operation: Quick make and break mechanism
  • Cooling: Natural air
  • Designed specially for DC battery and charger circuits
  • Heavy copper blades and terminals for high current
  • Strong mechanical locking and smooth operation
  • Safe isolation of battery banks
  • Long electrical and mechanical life

5. Control Transformers-

Single Phase and Three Phase dry type transformers are manufactured with 100% electrolytic grade copper windings, ensuring high efficiency, low losses, and excellent voltage regulation. The windings are varnish impregnated using high-quality insulating materials, providing superior thermal endurance and long service life. The transformer is air natural cooled (AN) and designed for continuous duty operation. The core is made of high-quality CRGO / CRNGO laminated silicon steel, ensuring low core losses, low noise, and reliable performance.

Technical Specifications –

  • Type: Dry Type Transformer
  • Phase: Single Phase / Three Phase
  • Rating: 50 VA to 40 kVA
  • Primary Voltage: 415 / 440 V AC
  • Secondary Voltage: 110 / 160 / 170 / 180 / 220 V AC
  • Frequency: 50 Hz
  • Winding: 100% Copper
  • Insulation Class: B / F
  • Cooling: Air Natural
  • Duty: Continuous
  • Standards: IS / IEC compliant

6. Industrial Signal Light Bus Bar –

Bus bar Indicating Light is a compact and highly visible visual indication device used in electrical panels to indicate the presence and status of electrical power. It is commonly mounted on bus bar chambers, LT panels, PCC/MCC panels, and distribution boards.
Available in single phase and three phase configurations, the indicating lights use different color lenses (generally Red, Yellow, Blue) to clearly show phase availability and operating condition. Both horizontal and vertical mounting types are suitable for industrial applications.

The robust housing and high-brightness LED lamps ensure long life, low power consumption, and clear visibility even in harsh industrial environments.

Technical Specification –

  • Type: Bus bar Indicating Light
  • Phase:

  • o Single Phase

    o Three Phase (R–Y–B)

  • Light Source: High brightness LED
  • Lens Colors: Red, Yellow, Blue (as per phase)
  • Mounting: Panel mounted / Busbar mounted (Horizontal & Vertical type)
  • Rated Voltage: 230 V AC / 415 V AC (or as required)
  • Frequency: 50 Hz
  • Housing Material: Flame-retardant ABS / Polycarbonate
  • Power Consumption: Low (LED based)
  • Indication: Phase ON / OFF status
  • Operating Temperature: 0°C to +50°C
  • Application: LT Panels, PCC Panels, MCC Panels, Bus bar Chambers, Distribution Boards

7. CST Terminal, CST End Plate & CST Stopper-

CST Terminal Blocks, CST End Plates and CST Stoppers are used together to create a safe, organized and vibration-proof wiring system in electrical control panels.

The CST terminal block provides secure connection of control and power wires, the CST end plate protects live parts at the end of the terminal row, and the CST stopper locks all terminals firmly on the DIN rail.

1) CST Terminal Block

For connecting and distributing control and power wires safely on DIN rail.

    • Standard Sizes – 2.5 mm², 4 mm², 6 mm², 10 mm²
    • Type: Spring clamp / Screw clamp
    • Contact material: Electrolytic copper
    • Housing: Flame retardant polyamide
    • Rated voltage: Up to 600 V AC/DC
    • Rated current: 20 A to 65 A (depending on size)
    • Mounting: 35 mm DIN rail
    • Color: Grey with marking slot

2) CST End Plate

Used to cover and insulate the open side of terminal blocks to prevent accidental contact and short circuits.

  • Matching sizes for:, CST 2.5, CST 4, CST 6, CST 10
  • Material: High-strength insulated polyamide
  • Flame retardant: Yes
  • Voltage withstand: 600 V
  • Color: Grey
  • Easy snap-fit on terminal block

3) CST Stopper (End Clamp)

Used to lock and hold all terminal blocks tightly on the DIN rail to avoid movement due to vibration or cable pull.

  • Suitable for 35 mm DIN rail, 
  • Single and double screw type available
  • Body material: High-strength polyamide
  • Clamp material: Galvanized steel
  • Mounting: 35 mm DIN rail
  • Vibration resistant
  • High mechanical holding strength

8. Cable Tray/ Mcb Channel/terminal Channel –

PVC Cable Tray, MCB Channel (DIN Rail) and Terminal Channel together form a complete wiring management and mounting system for electrical control panels.

This system is designed to provide safe, organized and professional routing of cables, secure mounting of MCBs and other DIN rail devices, and reliable termination of control and power wires through terminal blocks.

It is widely used in LT panels, MCC panels, PLC panels, VFD panels, crane control panels and industrial automation panels.

i) PVC Cable Tray (Slotted Type)

  • Standard Sizes – Width: 25 mm, 40 mm, 60 mm, 80 mm, 100 mm, 120 mm
  • Height: 40 mm, 60 mm, 80 mm
  • Length: 1 Meter, 2 Meter
  • Type: Slotted with snap-on cover
  • Material: High quality self-extinguishing PVC
  • Color: Grey / White
  • Temperature range: –10°C to +85°C
  • Flame retardant: Yes
  • High impact resistance, Excellent electrical insulation, Easy mounting by screws or rivets

ii) MCB Channel (DIN Rail)

  • Used for mounting MCBs, RCCBs, relays, timers, contactors and other DIN rail mounted devices inside control panels.
  • Standard Sizes – Width: 35 mm (Top Hat DIN Rail)
  • Height: 7.5 mm / 15 mm
  • Length: 1 Meter, 2 Meter
  • Short Technical Specification
  • Material: Cold rolled steel or aluminium
  • Finish: Zinc plated / galvanized
  • Standard: DIN EN 60715
  • High mechanical strength, Corrosion resistant, Suitable for heavy industrial applications

iii) Terminal Channel (Terminal Block Rail)

  • Used for safe and organized connection of incoming and outgoing control and power cables through terminal blocks.
  • Standard Sizes – Terminal sizes: 2.5 mm², 4 mm², 6 mm², 10 mm²
  • Rail width: 35 mm DIN Rail
  • Terminal pitch: 5 mm to 8 mm

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