Control & Safety
MechTRIX Systems
1. Anti-collision Device –
The Anti-Collision Device with Reflector is a reliable industrial safety system designed to prevent accidental collisions between moving equipment, vehicles, cranes, hoists, and structures. The system operates on a retro-reflective detection principle, where the sensor continuously monitors the distance between the device and a reflective target.
When an object enters the preset sensing range, the device generates control signals through dual relay outputs, enabling warning, speed reduction, or machine stop functions. This system is widely used in steel plants, material handling systems, EOT cranes, gantry cranes, conveyors, and industrial vehicles to enhance operational safety and prevent equipment damage.
The device supports a wide adjustable power supply range, making it suitable for various industrial electrical environments.
Technical Specification
- Product Type: Anti-Collision Device with Reflector
- Detection Principle: Retro-Reflective
- Sensing Distance Range: 1 to 20 meters (adjustable)
- Supply Voltage: 24 V AC to 240 V AC (Adjustable)
- Output: Dual Relay Output
- Relay Contact Rating: Suitable for industrial control circuits
- Response Time: Fast response for real-time collision prevention
- Housing: Rugged industrial enclosure
- Mounting: Panel / Structure mounting
- Indicator: LED status indication (Power / Detection / Output)
- Operating Environment: Suitable for harsh industrial conditions
Typical Applications:
- EOT & Gantry Cranes
- Steel Plant Equipment
- Material Handling Systems
- Industrial Vehicles & Transfer
2. Audio Visual Alarm With Flash Light-
The Audio Visual Alarm with Buzzer and Flash Light is an industrial safety signaling device designed to provide both audible and visual alerts during abnormal, warning, or emergency conditions. It combines a high-intensity flashing beacon with a powerful buzzer to ensure clear indication even in high-noise and harsh industrial environments.
This unit is widely used in steel plants, material handling systems, conveyor lines, cranes, control panels, and hazardous areas where immediate attention is required. The rugged construction ensures reliable performance in continuous industrial operation.
Technical Specification-
- Type: Audio Visual Alarm (Buzzer + Flash Light)
- Operating Voltage: 24 V AC/DC to 240 V AC (as required)
- Sound Output Level: 85 – 110 dB (at 1 meter)
- Light Type: High-brightness LED / Xenon Flash
- Flash Color: Red (standard), other colors on request
- Audible Range: Up to 30 – 50 meters (depending on ambient noise)
- Visual Range: Up to 40 – 60 meters (line of sight)
- Mounting Type: Wall / Panel / Pole mounting
- Housing Material: Industrial-grade ABS / Polycarbonate
- Ingress Protection: IP54 / IP65 (model dependent)
- Operating Temperature: −10°C to +55°C
- Duty: Continuous / Intermittent
- Application: Alarm, warning, emergency signaling
3. Cycle Duty Timer-
The Digital Cyclic Duty Timer is a microcontroller-based panel-mounted timer designed for automatic ON–OFF cyclic control of electrical loads. It allows independent setting of ON time and OFF time, making it ideal for applications requiring repetitive and continuous operation cycles. The bright LED display ensures clear visibility, while user-friendly keys enable easy parameter setting. This timer is widely used in industrial automation, material handling systems, lubrication systems, cooling fans, conveyors, and electromagnetic applications.
Function / Working Principle –
- The device continuously senses the ON time versus total cycle time of the connected load.
- It automatically computes the duty cycle factor (%).
- The real-time duty cycle value is displayed on a high-visibility digital LED display.
- User-defined upper and lower set limits can be programmed.
- When the duty cycle crosses the preset thresholds:
- Warning / Healthy / Over / Under indications are activated.
- Relay outputs operate for alarm, interlock, or control purposes.
Technical Specifications –
- Display: 4-digit high-brightness LED display
- Supply Voltage: 220 VAC, 50 Hz
- Timing Range: Programmable ON time and OFF time (seconds / minutes / hours – selectable)
- Control Type: Automatic cyclic ON–OFF operation
- Output Contact: Relay output (NO / COM / NC)
- Output Rating: 5A at 230 VAC (resistive load)
- Indications: Power (PWR), Run (RUN), Relay (RLY)
- Setting Method: Front keypad (Up / Down / Enter keys)
- Mounting: Flush panel mounting
- Panel Cut-out Size: 92 × 92 mm
- Overall Size: 96 × 96 mm
- Operating Temperature: 0°C to 55°C
- Application: Cyclic process control, automation panels, motor duty control, timers for industrial equipment
4. Dc Voltmeter –
The DC Voltmeter is a panel-mounted digital measuring instrument designed for accurate measurement and continuous monitoring of DC voltage in industrial electrical systems. It is widely used in control panels, rectifier panels, battery systems, and DC power circuits in steel plants and other heavy industries. The instrument provides clear visual indication with high brightness LED display for reliable operation in harsh industrial environments.
GENERAL SPECIFICATIONS
- Type: Digital DC Voltmeter
- Display: High brightness LED display
- Display Size: 0.56” / 0.8” (typical)
- Measurement Range:
- 0 – 100 V DC
- 0 – 300 V DC
- 0 – 600 V DC (as per requirement)
- Accuracy: ±0.5% of full scale
- Input Type: Direct DC voltage input
- Overload Capacity: 1.2 times rated voltage
- Auxiliary Supply: Self-powered from measured voltage OR 110 V AC / 230 V AC (model dependent)
- Mounting: Panel mounting, flush type
- Front Protection: IP54 (typical)
- Operating Temperature: 0°C to +50°C
- Humidity: Up to 85% RH, non-condensing
- Overall Size: 96 × 96 mm
5. Digital Battery Fault Alarm-
The Digital Battery Fault Alarm is a compact and reliable panel-mounted monitoring device designed to continuously supervise battery systems used in industrial control panels, substations, cranes, hoists, UPS systems, and power plants. It provides clear visual indication and relay output during abnormal battery conditions such as battery failure, low voltage, or supply interruption.
The bright digital display and LED status indicators ensure quick fault identification, helping operators take timely corrective action and prevent system downtime.
Technical Specifications –
- Type: Digital Battery Fault Alarm
- Display: Red LED digital display
- Indications:
- oPWR – Power ON
- oRUN – Normal Operation
- oFLT – Fault Condition
- Supply Voltage: 220 V AC
- Sensing Input: Battery sensing terminals (S+ / S–)
- Output: Potential-free relay contacts (NO / COM / NC)
- Mounting: Flush / Panel Mount
- Front Size: 96 × 96 mm
- Control Keys: Push buttons for setting and navigation
- Enclosure: ABS / Polycarbonate front bezel
- Application: Battery monitoring in control panels, cranes, hoists, UPS,
- Substations
6. Digital UCR/OCR Controller –
The Digital UCR / OCR Controller is a compact and reliable protection device designed to monitor battery or DC system voltage and current conditions. It continuously supervises Under Current Relay (UCR) and Over Current Relay (OCR) parameters and provides visual indication and relay outputs during abnormal conditions.
This controller is widely used in battery chargers, DC panels, substations, power plants, and industrial control systems to ensure system safety and prevent equipment damage.
The unit features a clear digital display, LED status indications, and easy front-panel operation, making it suitable for both new installations and retrofit applications.
GENERAL SPECIFICATIONS
- Type: Digital Under Current Relay (UCR) / Over Current Relay (OCR) Controller
- Panel Size: 96 × 96 mm (DIN standard cut-out)
- Supply Voltage: 220 VAC (typical)
- Input: Current signal via shunt (S+ / S−)
- Display: Digital LED display
- Indications:
- oPower ON (PWR)
- oUCR status
- oOCR status
- Relay Outputs:
- oUCR: NO / COM / NC
- oOCR: NO / COM / NC
- Mounting: Flush panel mounting
- Accuracy: High accuracy with stable performance
- Applications: DC panels, battery systems, rectifiers, substations, industrial automation
7. Silicon Rectifire & Diode-
This is a heavy-duty silicon rectifier assembly designed for industrial DC power applications. The unit consists of high-current stud type silicon rectifier diodes mounted on aluminium heat-sink blocks for efficient heat dissipation.
The diodes are interconnected using insulated high-temperature flexible copper jumpers, ensuring safe and reliable current flow.
The assembly is mounted on a rigid metallic support frame with insulated hardware to maintain electrical isolation and mechanical strength.
Additional spare stud diodes are also supplied along with the assembly, allowing quick replacement and reducing equipment downtime.
Technical Specifications –
RANGE AVAILABLE
- 25 A to 300 A
- 200 V to 1600 V PIV (Peak Inverse Voltage
- Single Phase / Three Phase Rectifier Configurations
Short Technical Specifications
- Type : Silicon Stud Diode Rectifier Assembly
- Diode Type : Stud Mount Hermetically Sealed Silicon Rectifier Diode
- Configuration : Bridge / Half
- Current Rating : Up to 300 Amps (depending on model
- Voltage Rating : Up to 1600 Volt
- Duty Cycle : Industrial Heavy
- Cooling : Natural Air-Cooled
- Insulation : High-Temperature PVC / Silicon Sleeve Insulated Jumper
- Mounting : Rigid Metallic Frame with Insulated Support
- Protection : Reverse Polarity & Surge Safe Design
- Spare Diodes : Supplied Along with Rectifier Assembly
8. Dc Am-meter With Shunt –
Digital DC Ammeter with Shunt is a panel-mounted electronic instrument designed for accurate measurement and continuous monitoring of DC current in industrial electrical systems. The ammeter works in conjunction with an external precision shunt, which converts high DC current into a low millivolt signal that is safely measured by the digital meter.
It is widely used in DC panels, rectifier units, electromagnet power supplies, battery banks, and steel plant applications where reliable current indication is critical.
Technical Specification
- Type: Digital DC Ammeter with External Shunt
- Measurement Range: 0–50 A to 0–5000 A DC (with suitable shunt)
- Shunt Rating: 75 mV DC (standard)
- Display: High-brightness LED display (Red)
- Accuracy: ±0.5% of full scale (typical)
- Input Signal: DC milli volt signal from shunt
- Auxiliary Supply: 230 V AC / 110 V AC / 24 V DC (model dependent)
- Mounting: Panel mounting, flush type
- Operating Temperature: 0°C to +50°C
- Overall Size: 96 × 96 mm
- Application: DC control panels, rectifier panels, battery chargers, electromagnet