Motors
MechTRIX Systems
1. Electric Motors –
Electric Motors and Drive Solutions are designed to deliver reliable and efficient mechanical power for a wide range of industrial applications. This product range includes standard electric motors, motors with gearboxes, slip ring motors for high starting torque applications, and coupling motors for flexible and smooth power transmission. These motors are widely used in steel plants, rolling mills, conveyors, cranes, hoists, pumps, blowers, and heavy-duty industrial machinery where continuous and dependable performance is essential. The robust construction, efficient cooling, and high-quality insulation ensure long service life even under harsh industrial operating conditions.
Technical Specifications –
- Type: AC Induction Motor, Gear Motor (Motor with Gear Box), Slip Ring Induction Motor, Coupling Motor
- Power Range: 0.5 HP to 500 HP (or as per requirement)
- Voltage: 415 V AC ±10% (other voltages on request)
- Frequency: 50 Hz / 60 Hz
- Phase: Three Phase/ Single Phase
- Speed: Standard Motors: 750 / 1000 / 1500 / 3000 RPM
- Gear Motors: Output speed as per gear ratio
- Duty Class: S1 (Continuous duty)
- Insulation Class: Class F / Class H
- Enclosure: TEFC / IP55 (higher IP on request)
- Cooling: IC 411 (Self-ventilated)
- Mounting: Foot mounted / Flange mounted / Custom mounting
- Slip Ring Motor Feature: High starting torque with reduced starting current
- Coupling Type: Flexible / Rigid coupling as per application
2. Electrical Wire Rope Hoist-
An Electrical Wire Rope Hoist is a heavy-duty lifting equipment designed for safe, efficient, and precise vertical lifting of loads in industrial environments. It uses a high-strength steel wire rope wound over a grooved drum and is driven by an electric motor with gearbox arrangement.
These hoists are widely used in steel plants, fabrication shops, warehouses, power plants, workshops, and material handling systems where continuous, reliable lifting is required.
The hoist can be operated through a pendant control , ensuring smooth lifting, lowering, and precise load positioning. Robust construction and safety features make it suitable for demanding industrial applications.
Technical Specification-
- Type: Electric Wire Rope Hoist
- Capacity Range: 0.5 Ton to 20 Ton (or higher on request)
- Lifting Height: 6 m, 9 m, 12 m, 18 m (customizable)
- Lifting Speed:
o Main Lift: 3–8 m/min (typical)
o Optional Dual Speed available
- Wire Rope: High tensile steel wire rope, IS/EN standard
- Drum: Seamless steel drum with precision grooving
- Motor:
o Duty: S3 / S4 / S5
o Insulation Class: F
o Protection: IP55
- Brake: Electro-magnetic fail-safe brake
- Power Supply: 415 V ±10%, 50 Hz, 3 Phase
- Control Voltage: 24 V / 110 V (via control transformer)
- Control Type: Pendant control / Radio remote (optional)
- Safety Features:
o Upper & lower limit switch
o Overload protection
o Emergency stop
- Mounting: Trolley mounted / Fixed suspension
3. Industrial Slip Ring With Carbon Brush & Holder-
Slip Ring with Carbon Brush & Holder is used to transfer electrical power and control signals from a stationary source to a rotating equipment such as Cable Reeling Drum (CRD), cranes, hoists, rotary machines and magnetic drums.
The brass slip rings are mounted on a rotating shaft, while the carbon brushes with spring-loaded holders remain stationary and maintain continuous electrical contact with the rotating rings, ensuring smooth and uninterrupted power flow.
This system is specially designed for heavy-duty industrial applications, offering low contact resistance, long life and stable current transmission.
Available Range –
- Slip Ring Poles : 2 Pole, 3 Pole, 4 Pole, 6 Pole, 8 Pole, 10 Pole (on request)
- Current Rating: 30 A, 50 A, 75 A, 100 A, 150 A, 200 A, 250 A
- Slip ring material: High conductivity brass / copper alloy
- Insulation material: Epoxy / Phenolic / FRP
- Carbon brush material: Electro-graphite / Copper graphite
- Brush holder material: Brass with spring-loaded pressure system
- Rated voltage: Up to 600 V AC / DC
- Rated current: 30 A to 250 A per ring
- Poles: 2 to 10
- Mounting: Shaft mounted or flange mounted
- Duty: Continuous
- Contact resistance: Very low
- Operating speed: Up to 300 RPM
- Cooling: Natural air
Key Features –
- Smooth and reliable current transfer
- Heavy-duty brass rings for low voltage drop
- Spring-loaded carbon brushes for consistent contact
- Suitable for continuous and intermittent duty
- High mechanical and electrical durability
4. Thruster Brake Spares (Motors, Impeller & Oil Seal) –
These Components Belong To The Thruster Brake Motor Assembly. The Stator Forms The Main Stationary Winding Part Of The Motor, The Plastic Impeller Is Used For Air-Cooling And Ventilation Of The Motor, And The Rubber Oil Seal Prevents Oil Leakage And Protects The Internal Bearings And Shaft From Dust And Contamination. Together, These Parts Ensure Smooth And Reliable Performance Of The Thruster Brake System In Industrial Applications.
Oil Seal
- Material: Nitrile Rubber (NBR) / Equivalent
- Function: Prevents oil leakage from thruster
- Additional Role: Dust & moisture sealing
- Type: Shaft rotary oil seal
- Typical Size: As marked on seal body
Thruster Brake Motor Stator
- Type: Laminated core copper-wound stator
- Application: Electro-hydraulic thruster brake
- Construction: Vacuum-impregnated windings
- Duty: S1 / S3 as per design
- Insulation Class: Class F / Class B (as applicable)
- Cooling: Impeller-based air ventilation
Plastic Impeller
-
- Material: Industrial-grade polymer / Nylon
- Function: Motor air-cooling and heat dissipation
- Mounting: Shaft-mounted
- Temperature Resistance: Up to 80–100°C
- Design: Radial vane type
5. Industrial Small Gears-
These industrial small gears are precision-engineered for smooth and efficient power transmission in mechanical systems. Manufactured from high-grade alloy steel, the gears offer excellent strength, durability, and wear resistance, making them ideal for continuous industrial use. Available in multiple sizes and tooth profiles, these gears ensure accurate motion control, low noise performance, and long service life in various applications such as machines, conveyors, automation systems, and gearboxes.
Technical Specifications –
- Material: Alloy Steel / Carbon Steel / Hardened Steel
- Gear Types Available: Spur Gear, Bevel Gear, Pinion Gear
- Module Range: 0.5 to 6 (as per requirement)
- Outer Diameter: 10 mm to 120 mm (typical small gear range)
- Tooth Profile: Involutes Profile
- Pressure Angle: 20° (Standard)
- Hardness (Optional): 45–60 HRC (Case hardened / Induction hardened)
- Surface Finish: Precision ground / machined
- Accuracy Standard: DIN / AGMA (optional as per order)
- Applications: Automation, Gearboxes, Industrial Machinery, Motors, Conveyors, Robotics etc.
6. Chain And Sprockets –
The Chain & Sprocket drive system is designed for reliable torque transmission between the motor and the cable reeling drum. Manufactured from high-strength alloy steel, the sprockets are precision-machined for smooth engagement with industrial-grade roller chains. Duplex chain and duplex sprocket options are available for higher load-bearing capacity and continuous-duty operation. This system ensures stable speed control, minimal vibration, and long service life in cable reeling and material-handling applications.
Technical Specification –
- Application: Motor to Cable Reeling Drum Drive
Chain Type:
- Simplex Roller Chain
- Duplex Roller Chain (Heavy Duty)
- Pitch Size Available: 5/8″ (Standard Industrial Size)
Sprocket Type:
-
Simplex Sprocket
-
Duplex Sprocket
- Teeth Options: Available with various No. of Teeth as per speed ratio & torque requirement
- Material: Alloy Steel / Carbon Steel (Hardened & Tempered)
- Surface Treatment: Phosphated / Zinc-Plated / Black-Oxide (as required)
- Bore Type: Plain bore / Keyway with Grub Screw / Taper Lock
- Load Capacity: Suitable for continuous industrial duty
- Lubrication: Chain oil lubrication recommended for long life
- Alignment: Precision-aligned for smooth operation & low noise
7. Zero Speed Switch With Proximity Sensor
The Zero Speed Switch with Proximity Sensor is an industrial safety and monitoring device designed to detect shaft rotation, belt movement, or equipment motion and to provide a reliable output signal when motion stops or falls below a preset speed. This system is widely used in conveyors, crushers, feeders, bucket elevators, and other rotating machinery in steel plants and heavy industries.
The proximity sensor detects the presence of a rotating target (metal disc, bolt, or shaft), while the zero speed switch processes the signal and activates a relay output when zero speed or under-speed condition occurs. This ensures effective protection against belt slippage, shaft failure, and equipment jamming, enhancing plant safety and operational reliability.
1) ZERO SPEED SWITCH
- Type: Electronic Zero Speed / Under Speed Monitoring Switch
- Input: Proximity sensor pulse input
- Output: Potential-free relay contact (NO/NC)
- Supply Voltage: 110–230 V AC / 24 V DC (model dependent)
- Response Time: Adjustable delay
- Indication: LED status indicators (Power / Sensor / Relay)
- Mounting: Panel or wall mounting
- Enclosure: Industrial metal enclosure
- Application: Conveyor belts, rotating shafts, gear drives, crushers
2) Proximity Sensor (Used With Zero Speed Switch)
- Type: Inductive Proximity Sensor
- Sensing Method: Non-contact metal detection
- Body Material: Stainless steel / Nickel-plated brass
- Output Type: PNP / NPN (as required)
- Supply Voltage: 10–30 V DC
- Sensing Distance: 5 mm to 15 mm (typical)
3) Proximity Sensor Size
- Standard Diameter: M18 (18 mm), M30 (30 mm)
- Cable Length: 2 m / 5 m (standard)
- Mounting: Threaded cylindrical body with lock nuts