Handling
MechTRIX Systems
1. Permanent Magnetic Blocks –
Permanent Magnet Blocks are high-strength magnetic elements used in pulley drum magnets, magnetic separators, lifting magnets and tramp iron removal systems.
These rectangular magnet blocks are assembled in series to form a powerful magnetic field inside pulley drums or magnetic rollers, ensuring efficient attraction and separation of ferrous material from bulk products.
They are specially designed for continuous industrial operation without any electrical power consumption.
Standard Size Range, Typical sizes (L × W × H in mm) –
50 × 50 × 25 mm, 75 × 50 × 25 mm, 100 × 50 × 25 mm, 120 × 50 × 25 mm, 150 × 50 × 25 mm,
150 × 75 × 25 mm, Custom sizes available as per requirement
- Magnet Type Ferrite / Ceramic or Rare Earth (optional)
- Shape Rectangular block
- Polarity Axially magnetized
- Surface finish Painted / Epoxy coated
- Magnetic strength High flux density
- Operating temperature Up to 250°C (Ferrite type)
- Residual flux density 3800 – 4200 Gauss (Ferrite)
- Coactivity High
- Power requirement Nil (Permanent Magnet)
- Corrosion resistance Good (with coating)
- Mounting Mechanical clamping / adhesive fixing
Applications
- Permanent magnet pulley drums
- Magnetic separators
- Belt type tramp iron removers
- Magnetic rollers
- Lifting & holding magnets
- Material handling systems
2. Spring Operated Cable Reeling Drums-
Spring Operated Cable Reeling Drum (CRD) is a heavy-duty industrial cable management system designed for safe, smooth, and automatic extension and retraction of power or control cables. It operates on a pre-tensioned spring mechanism that maintains constant cable tension during operation, preventing cable sagging, damage, and entanglement.
These cable reeling drums are widely used in cranes, hoists, conveyors, transfer cars, mobile equipment, steel plants, ports, and other material handling applications where moving equipment requires reliable power supply. The robust steel construction, precision spring assembly, and corrosion-resistant finish ensure long service life even in harsh industrial environments.
Technical Specification-
- Type: Spring Operated Cable Reeling Drum
- Operation: Automatic cable retraction using spring mechanism
- Mounting: Floor / Wall / Structure mounted
- Cable Type: Power cable / Control cable / Hybrid cable
- Cable Length Capacity: 10 m to 50 m (customizable)
- Cable Size: Up to 4C × 25 sq.mm (as required)
- Drum Material: Heavy-duty MS steel
- Spring Material: High carbon spring steel
- Finish: Epoxy / PU / Industrial paint coating
- Protection: Mechanical overrun protection
- Ambient Temperature: –10°C to +60°C
- Application: Cranes, hoists, conveyors, EOT cranes, mobile machines
Typical Dimensions (Indicative), (Dimensions May Vary Based On Cable Size And Length) –
- Drum Outer Diameter (OD): 500 – 800 mm
- Drum Width: 300 – 600 mm
- Shaft Diameter: 40 – 60 mm
- Base Plate Size: 450 × 350 mm to 700 × 500 mm
- Overall Height: 550 – 900 mm
3. Permanent Magnetic Lifter-
Permanent Magnetic Lifters are robust, energy-efficient lifting devices designed for safe handling of ferrous materials such as steel plates, blocks, billets, pipes, and round bars. These lifters operate without any external power supply, using high-strength permanent magnets to generate lifting force.
The lifter is activated and deactivated manually through a mechanical ON/OFF lever, ensuring complete control and safety during lifting operations. Due to their compact design, strong holding force, and maintenance-free operation, permanent magnetic lifters are widely used in steel plants, fabrication shops, machine shops, warehouses, and heavy industries.
They provide fast, clean, and reliable material handling while reducing dependency on slings, hooks, and electrical lifting systems.
Technical Specification –
- Type: Spring Operated Cable Reeling Drum
- Operation: Automatic cable retraction using spring mechanism
- Mounting: Floor / Wall / Structure mounted
- Cable Type: Power cable / Control cable / Hybrid cable
- Cable Length Capacity: 10 m to 50 m (customizable)
- Cable Size: Up to 4C × 25 sq.mm (as required)
- Drum Material: Heavy-duty MS steel
- Spring Material: High carbon spring steel
- Finish: Epoxy / PU / Industrial paint coating
- Protection: Mechanical overrun protection
- Ambient Temperature: –10°C to +60°C
- Application: Cranes, hoists, conveyors, EOT cranes, mobile machines
Typical Dimensions (Indicative), (Dimensions May Vary Based On Cable Size And Length) –
- Drum Outer Diameter (OD): 500 – 800 mm
- Drum Width: 300 – 600 mm
- Shaft Diameter: 40 – 60 mm
- Base Plate Size: 450 × 350 mm to 700 × 500 mm
- Overall Height: 550 – 900 mm
Key Features –
- *No electricity or battery required
- *Strong permanent magnetic holding force
- *Manual ON/OFF safety lever with locking mechanism
- *Compact and rugged construction
- *Maintenance-free operation
- *High safety factor
- *Suitable for flat and round materials
| PARAMETER | SPECIFICATION |
| Product Type | Permanent Magnetic Lifter |
| Operating Principle | High-strength permanent magnet |
| Power Requirement | Not required |
| Activation | Manual ON / OFF lever |
| Safety Factor | Typically ≥ 3:1 |
| Lifting Surface | Flat plates & round bars |
| Body Material | High-grade steel |
| Finish | Industrial painted / powder coated |
| Operating Temperature | Up to 80°C (standard) |
|
MODEL CAPACITY |
SAFE WORKING LOAD (FLAT) |
SAFE WORKING LOAD (ROUND) |
|
100 kg |
100 kg |
30–40 kg |
|
300 kg |
300 kg |
90–120 kg |
|
600 kg |
600 kg |
180–240 kg |
|
1000 kg |
1000 kg |
300–400 kg |
|
2000 kg |
2000 kg |
600–800 kg |
(Actual capacity depends on material thickness, surface condition, and round diameter)
4. Lifting Chain –
Lifting Chain Slings are heavy-duty material handling accessories designed for safe and reliable lifting of loads in steel plants, fabrication shops, foundries, warehouses, and construction sites. These slings are manufactured from high-strength alloy steel chains and fitted with forged master links and end hooks to ensure maximum load safety and durability.
Available in Single Leg, Two Leg, Three Leg, and Four Leg configurations, these chain slings provide flexibility for lifting loads of different shapes, sizes, and weight distributions. The robust construction and black oxide finish offer excellent resistance to wear, impact, and harsh industrial environments.
GENERAL SPECIFICATIONS
- Type: Lifting Chain Sling Assembly
- Material: High tensile alloy steel (Grade 80 / Grade 100 – as required)
- Finish: Black oxide / black painted
- Standard: IS / EN / DIN compliant
- Safety Factor: 4:1 or 5:1
CONFIGURATION-WISE DETAILS
- Single Leg Chain Sling
- Typical Length: 1 m to 6 m
- Application: Vertical lifting, general purpose loads
- Two Leg Chain Sling
- Included Angle: Up to 120°
- Application: Balanced lifting of wide or long loads
- Three Leg Chain Sling
- Load Distribution: Triangular load support
- Application: Irregular and asymmetrical loads
- Four Leg Chain Sling
- Maximum Stability Configuration
- Application: Heavy, bulky, and high-center-of-gravity loads
END FITTINGS
- Master Link: Forged alloy steel oval link
- Bottom Fittings: Oval link / D-shackle / safety hook (as required)