Panels

MechTRIX Systems

1. MCC (Motor Control Center) Panel –

An MCC (Motor Control Center) Panel is a centralized electrical control system used for controlling, protecting, and monitoring electric motors and motor-driven equipment. It consists of motor starters, circuit breakers, contactors, overload relays, meters, and optional VFD or PLC units to ensure safe, reliable, and efficient motor operation.

MCC panels are widely used in industrial plants such as steel plants, cement plants, rolling mills, water treatment plants, power plants, material handling systems, cranes, pumps, blowers, and conveyors.

Technical Specification

  • Operating Voltage:  415 V AC / 690 V AC
  • Control Voltage: 110 V / 230 V AC or 24 V DC
  • Frequency: 50 Hz
  • Motor Rating: 0.5 HP to 500 HP
  • Incomer Rating: 63 A to 4000 A
  • Outgoing Feeder Rating: 10 A to 630 A
  • Short Circuit Withstand: Up to 50 kA
  • Enclosure Type: Floor mounted, cubicle type
  • Degree of Protection: IP42 / IP54 / IP65
  • Mounting: Indoor / Outdoor
  • Panel Type: Motor Control Center (MCC)
  • Construction: Modular, compartmentalized, floor mounted
  • Sheet Steel Thickness: 2.0 mm / 2.5 mm CRCA
  • Busbar Material: High conductivity electrolytic copper
  • Busbar Rating: Up to 4000 A
  • Busbar Insulation: Heat shrink sleeve / epoxy coated
  • Circuit Breakers: ACB / MCCB / MCB
  • Motor Starters: DOL, Star–Delta, Soft Starter, VFD
  • Protection: Overload, Short circuit, Earth fault, Phase failure
  • Indications: R-Y-B lamps, ON/OFF, Trip
  • Metering: Digital voltmeter, ammeter, energy meter
  • Cable Entry: Top or bottom
  • Painting: Powder-coated, RAL 631 or as specified.

2. Hoist Control Panel-

A Hoist Control Panel is a specially designed electrical control panel used for the safe, smooth, and precise operation of hoisting and lifting equipment such as electric hoists, cranes, winches, and material handling systems.

It controls the hoist motor, brake system, speed, direction, and safety interlocks, ensuring reliable lifting and lowering of heavy loads.

The panel integrates motor starters, Variable Frequency Drives (VFD), brake rectifiers, protection relays, and control circuits to provide shock-free start/stop, controlled acceleration, and safe load handling.

HOIST PANEL – OPERATING RANGE-

  • Power Supply: 415 V AC / 3 Phase
  • Control Voltage: 110 V / 230 V AC or 24 V DC
  • Frequency 50 Hz
  • Hoist Motor Rating: 1 HP to 300 HP
  • Main Incomer: 32 A to 1250 A
  • Hoisting Capacity: Up to 200 Tons (system dependent)
  • Speed Control: DOL / Star-Delta / VFD
  • Brake Control: AC / DC Electromagnetic Brake
  • Enclosure Type: Floor mounted, cubicle type
  • Degree of Protection: IP43 / IP54 / IP55
  • Installation: Indoor / Outdoor

Technical Specification-

  • Panel Type: Hoist Control Panel
  • Construction: Modular, floor-mounted, compartmentalized
  • Sheet Steel Thickness: 2.0 mm / 2.5 mm CRCA
  • Busbar Material: High conductivity electrolytic copper
  • Busbar Rating: Up to 1250 A
  • Motor Control: DOL / Star-Delta / VFD
  • Brake Rectifier: Built-in AC–DC brake unit
  • Protection: Overload, short circuit, earth fault, phase failure, brake fault
  • Control Devices: Push buttons, selector switches, pendant / remote
  • Indications: R-Y-B lamps, Run, Fault, Brake ON
  • Metering: Voltmeter, ammeter, VFD display
  • Cable Entry: Top / Bottom
  • Painting: Powder coated, RAL 631 or as specified
  • Standards: IS 8623 / IEC 61439

3. FCBC (Float Cum Boost Charger) Panel-

An FCBC Panel (Float Cum Boost Charger Panel) is a DC power supply and battery charging system designed to provide continuous, stable DC power to critical loads while simultaneously charging the battery bank.

It automatically operates in Float Mode during normal conditions to keep batteries fully charged and shifts to Boost Mode when faster charging is required after a power failure or deep discharge.

FCBC panels are widely used in substations, power plants, steel plants, control rooms, protection relays, tripping circuits, PLC systems, emergency lighting, and telecom applications, where uninterrupted DC power is essential.

FCBC PANEL – OPERATING RANGE –

  • AC Input Supply: 415 V AC / 230 V AC
  • DC Output Voltage: 24 V, 48 V, 110 V, 220 V DC
  • Output Current: 10 A to 1000 A
  • Battery Type: Lead Acid / VRLA / Ni-Cd
  • Charging Mode: Float & Boost automatic
  • Ripple Voltage: < 2% RMS
  • Regulation: ±1%
  • Enclosure Type: Floor-mounted / cubicle type
  • Degree of Protection: IP42 / IP54 / IP65
  • Installation: Indoor / Outdoor

Technical Specifications –

  • Panel Type: FCBC (Float Cum Boost Charger)
  • Charger Type: Thyristor based / SMPS based
  • Cooling: Forced air cooled
  • Control Method: Automatic voltage & current regulation
  • Rectifier: Silicon controlled rectifier (SCR) / IGBT
  • Output Control: Auto Float–Boost changeover
  • Protection: Over voltage, under voltage, over current, short circuit, battery reverse, AC failure
  • Indications: Mains ON, DC ON, Float, Boost, Battery Low, Fault
  • Metering: Digital voltmeter, ammeter
  • Busbar: Electrolytic copper
  • Cable: Entry Top / Bottom
  • Painting: Powder-coated, RAL 631 or as specified

4. APFC (Automatic Power Factor Correction) Panel –

An Automatic Power Factor Correction (APFC) Panel is designed to improve and maintain the power factor of an electrical system by automatically switching capacitor banks according to the load demand. It continuously monitors the reactive power and adjusts the connected capacitors to keep the power factor close to unity (≈1), thereby reducing power losses and avoiding utility penalties.

APFC panels are widely used in industrial plants, commercial buildings, substations, shopping malls, steel plants, cement plants, and manufacturing units where inductive loads such as motors, transformers, and welding machines are used.

APFC PANEL – OPERATING RANGE

  • System Voltage: 415 V AC (±10%)
  • Frequency: 50 Hz
  • Control Supply: 230 V AC
  • Power Factor Target: 0.95 to 1.00
  • Capacitor Bank: 5 kVAR to 1000 kVAR
  • Number of Steps: 4 to 24 steps
  • Main Incomer Rating: 63 A to 4000 A
  • Switching Type: Contactor / Thyristor
  • Enclosure: Floor mounted, cubicle type
  • Degree of Protection: IP42 / IP54 / IP65
  • Installation: Indoor / Outdoor

Technical Specification

  • Panel Type: Automatic Power Factor Correction (APFC)
  • Controller: Microprocessor based APFC relay
  • Capacitors: Heavy duty metalized polypropylene
  • Switching Device: Capacitor duty contactors / Thyristor modules
  • Protection: Over voltage, under voltage, over current, harmonic distortion
  • Indications: PF, voltage, current, step ON/OFF
  • Metering: Digital PF meter, V, A, kVAr
  • Busbar: Electrolytic copper
  • Cable: Entry Top / Bottom
  • Cooling: Forced air ventilation
  • Painting: Powder coated, RAL 631
  • Standards: IS 13340 / IEC 60831 / IEC 61439

5. PDB (Power Distribution Board) Panel-

A Power Distribution Board (PDB) Panel is used to safely distribute electrical power from a main incoming supply to multiple outgoing feeders in an industrial or commercial electrical system.

It receives power from the main LT panel or transformer and distributes it to various loads such as MCC panels, machines, lighting panels, pumps, compressors, and other electrical equipment with proper protection and control.

PDB panels are widely used in factories, power plants, substations, steel plants, commercial buildings, and infrastructure projects to ensure safe, reliable, and organized power distribution.

PDB PANEL – OPERATING RANGE –

  • System Voltage: 415 V AC (±10%)
  • Frequency: 50 Hz
  • Incoming Rating: 63 A to 4000 A
  • Outgoing Feeders: 4 to 60 ways
  • Short Circuit Rating: Up to 50 kA
  • Busbar Rating: Up to 4000 A
  • Enclosure Type: Floor mounted, cubicle type
  • Degree of Protection: IP42 / IP54 / IP65
  • Installation: Indoor / Outdoor

Technical Specification –

  • Panel Type: Power Distribution Board (PDB)
  • Construction: Modular, floor-mounted, compartmentalized
  • Sheet Steel Thickness: 2.0 mm / 2.5 mm CRCA
  • Busbar Material: High conductivity electrolytic copper
  • Busbar Insulation: Heat shrink / epoxy coated
  • Circuit Breakers: ACB / MCCB / MCB
  • Protection: Short circuit, overload, earth fault
  • Indications: R-Y-B lamps, ON/OFF, Trip
  • Metering: Voltmeter, ammeter, energy meter
  • Cable Entry: Top / Bottom
  • Painting: Powder coated, RAL 631

6. Control Post Panel –

A Control Post Panel is an electrical control panel used for remote operation, monitoring, and control of industrial equipment such as cranes, hoists, conveyors, motors, pumps, and other machinery.

It acts as an operator control station, allowing start/stop, direction control, speed selection, and fault indication from a convenient and safe location.

Control Post Panels are commonly used in material handling systems, steel plants, rolling mills, warehouses, and automation systems where centralized and safe equipment control is required.

CONTROL POST PANEL – OPERATING RANGE

  • Control Voltage: 24 V DC / 110 V AC / 230 V AC
  • Power Supply: 415 V AC (for auxiliary circuits)
  • Frequency: 50 Hz
  • Control Points: 2 to 50 points
  • Contact Rating: 5 A to 10 A
  • Enclosure Type: Floor mounted / Wall mounted
  • Degree of Protection: IP42 / IP54 / IP65
  • Installation: Indoor / Outdoor

Technical Specification

  • Panel Type: Control Post Panel
  • Construction: Sheet steel, powder coated
  • Sheet Thickness: 1.6 mm / 2.0 mm CRCA
  • Control Devices: Push buttons, selector switches, emergency stop
  • Indication: Run, Stop, Trip, Fault lamps
  • Display: Digital meters / HMI (optional)
  • Protection: MCB, fuses, control circuit protection
  • Terminal: Blocks Industrial grade, numbered
  • Cable: Entry Bottom / Top
  • Painting: Powder coated, RAL 631

7. Crane Protective Panel-

A Crane Protective Panel is an electrical safety and protection panel specially designed to safeguard crane motors, control circuits, and lifting mechanisms from electrical faults and abnormal operating conditions.

It continuously monitors power supply, motor currents, control voltage, and braking circuits to prevent damage due to overload, short circuit, phase failure, over-voltage, and under-voltage conditions.

This panel ensures safe, reliable, and uninterrupted crane operation and protects expensive crane equipment from electrical failures.

Technical Specifications –

  • Panel Type: Crane Protective Panel
  • Supply Voltage: 415 V AC, 3 Phase
  • Control Voltage: 110 V / 230 V AC or 24 V DC
  • Frequency: 50 Hz
  • Protection: Overload, short circuit, earth fault, phase failure, under / over voltage
  • ain Components: MCCB, contactors, relays, control transformer
  • Indications: Healthy, Fault, Trip, Power ON
  • Control Interface: Crane control & brake interlock
  • Enclosure: CRCA sheet steel, floor mounted
  • Degree of Protection: IP42 / IP54
  • Cable Entry: Bottom / Top
  • Painting: Powder-coated, RAL 631

8. E.O.T. Crane (Mh / Ct/ Lt )Panel –

An E.O.T. Crane Control Panel is designed to control and protect the three major crane motions – Main Hoist (MH), Cross Travel (CT), and Long Travel (LT).

This panel ensures smooth, safe, and precise operation of the crane by controlling motor speed, direction, braking, and electrical protections for all crane movements.

The panel integrates VFDs, contactors, relays, protection devices, and control logic to provide efficient lifting, trolley travel, and bridge travel. It is widely used in steel plants, foundries, warehouses, power plants, workshops, and heavy engineering industries.

FUNCTIONS COVERED

  • Main Hoist (MH) – Lifting and lowering of load
  • Cross Travel (CT) – Trolley movement on crane bridge
  • Long Travel (LT) – Bridge movement on runway rails

Technical Specification

  • Panel Type E.O.T. Crane Control Panel 
  • (MH / CT / LT)
  • Supply Voltage 415 V AC, 3 Phase
  • Control Voltage 110 V / 230 V AC or 24 V DC
  • Frequency 50 Hz
  • Drive Type VFD / Contactor based
  • Motor Control Forward / Reverse with interlocking
  • Brake Control DC Electromagnetic Brake
  • Protection Overload, short circuit, earth fault, 
  • phase failure, under / over voltage
  • Speed Control Multi-speed / VFD controlled
  • Indications Power ON, Run, Fault, Brake ON
  • Control Interface Pendant / Radio remote / Cabin
  • Enclosure Floor mounted, CRCA sheet steel
  • Degree of Protection IP42 / IP54
  • Cable Entry Bottom / Top
  • Painting Powder coated, RAL 631

8. Capacitor Bank Panel –

A Capacitor Bank Panel is an electrical panel designed to improve the power factor of an electrical system by providing reactive power compensation. It automatically or manually connects capacitor steps to the electrical network to reduce reactive power demand, improve voltage stability, and minimize power losses.

Capacitor Bank Panels are widely used in industrial plants, substations, commercial buildings, steel plants, cement plants, and power distribution systems to avoid power factor penalties and to enhance overall system efficiency.

Technical Specifications –

  • Panel Type Capacitor Bank Panel
  • System Voltage 415 V AC, 3 Phase
  • Frequency 50 Hz
  • kVAR Range 5 kVAR to 2000 kVAR
  • Control Mode Automatic / Manual
  • Capacitor Type Heavy duty metallized polypropylene
  • Switching Device Capacitor duty contactors / Thyristor
  • Protection Over voltage, under voltage, overload, short circuit
  • APFC Relay Microprocessor based
  • Detuning Reactor Optional (for harmonic protection)
  • Busbar Electrolytic copper
  • Cooling Forced air ventilation
  • Enclosure CRCA steel, floor mounted
  • Degree of Protection IP42 / IP54
  • Cable Entry Top / Bottom
  • Painting Powder coated, RAL 631

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